Solar B - EIS

MULLARD SPACE SCIENCE LABORATORY
UNIVERSITY COLLEGE LONDON
Author: A P Dibbens

MODEL PHILOSOPHY AND TEST PLAN

Document Number: MSSL/SLB-EIS/SP008.01 30 June 2000

Distribution:

NRL
G Doschek


C Korendyke


S Myers


C Brown


K Dere


J Mariska




NAOJ
H Hara


T Watanabe




RAL
J Lang


B Kent


D Pike

BU
C Castelli


S Mahmoud


G Simnett

Mullard Space Science Laboratory
J L Culhane


A Smith


A James


L Harra
.

A McCalden


C McFee


R Chaudery


P Thomas


R Card


W Oliver


P Coker


R Gowen


K Al Janabi


M Whillock

SLB-EIS Project Office
A Dibbens
Orig

Author:

Date:





Authorised By

Date:





Distributed:

Date:




CHANGE RECORD

ISSUE
DATE
PAGES CHANGED
COMMENTS
01
30 June 2000
All New



































CONTENTS


1. INTRODUCTION

2. RELEVANT DOCUMENTS

3. MODEL PHILOSOPHY


4. PROTOTYPE MODEL


5. MECHANICAL THERMAL MODEL


6. FLIGHT MODEL


7. TEST PLANS






1. INTRODUCTION
This document identifies the model philosophy for the EIS instrument and outlines the test plan associated with each model.

2. RELEVANT DOCUMENTS
MSSL/SLB-EIS/PA002 Product Assurance Plan
MSSL/SLB-EIS/SP003 Interface Control Document
MSSL/SLB-EIS/SP007 EIS Science Requirements
SLB-124 Environmental Conditions for Solar-B

3. MODEL PHILOSOPHY
There are three deliverable models in the Solar B EIS programme. Firstly the Prototype Model,
followed by the Mechanical and Thermal Model and finally the Flight Model. Each of these is described in the following paragraphs.


4. PROTOTYPE MODEL
The Prototype Model (PM) is an engineering model the hardware of which will consist of electronics only. Its purpose is to check out the electrical and software interfaces with the spacecraft and all these tests will be conducted as a bench mounted exercise in Japan.
The testing of the PM in Japan will be the only opportunity, prior to the delivery of the Flight Model, to exercise these interfaces with the spacecraft. It will therefore be essential that the major functions of the ICU are present and although it will not be essential to have both Camera and MHC boxes complete, their functionality must be correctly represented.
MSSL is primarily responsible for all the electronics and software, although NRL in the USA are designing and building a substantial part of the prototype Mechanisms and Heater Controller.
Commercial quality components will be used for the PM.

5. MECHANICAL/THERMAL MODEL
This will be one model that will be used for both sets of tests. The structure will be built to flight standards although it is anticipated that dummy masses will be substituted for the individual sub-assemblies. The model must be handled as flight, particularly with respect to cleanliness, as in Japan it will be used to check out their flight handling procedures.
Qualification level mechanical testing will be conducted on this model in Japan. Following the mechanical tests, the model will be re-configured in Japan to be the thermal model and the specified thermal test programme will then be conducted.
Birmingham University have the responsibility for the design and build of the structure and for the thermal design of the instrument.

6. FLIGHT MODEL
The flight structure will be delivered to RAL in the UK, together will all the other flight subassemblies. System assembly will take place in the RAL cleanroom facilities followed by system testing of the instrument. Environmental testing of the instrument will also take place in the RAL clean environmental test facilities. The flight model will then be shipped to Japan for integration with the spacecraft and specific electrical and software checks. It will then be transported back to RAL in the UK for calibration. Calibration will be performed in the RAL vacuum facility to a procedure that will be published by RAL and agreed by the consortium. Re-delivery to Japan will take place following this calibration procedure.
NRL in the USA have the responsibility for the design and manufacture of the optical assemblies for the instrument.






7. TEST PLANS

7.1 Prototype Model
7.1.1 ICU TBA
7.1.2 Camera TBA
7.1.3 MHC TBA
7.1.4 Software TBA
7.1.5 Complete Model
UK: Functional checks. Evaluation of interfaces using a spacecraft simulator (procedure TBA)
Japan: Integration and Test (The PM will be evaluated against the interfaces with the spacecraft
that are detailed in the Interface Control Document MSSL/SLB-EIS/SP003).
Functional Test
Overall Performance Test


7.2 Mechanical/Thermal Model
UK: Vibration to qualification levels specified in SLB-124
Japan: Vibration to qualification levels specified in SLB-124
Acoustic Tests to qualification levels specified in SLB-124
Low level shock as specified in SLB-124
Thermal balance as specified in SLB-124
Thermal vacuum to qualification levels specified in SLB-124


7.3 Flight Model
UK: Prior to first delivery:
Functional checks using spacecraft simulator and optical stimulator (procedure TBA)
EMC evaluation (procedure TBA)
Vibration to acceptance levels specified in SLB-124
Acoustic Tests to acceptance levels specified in SLB-124
Low level shock as specified in SLB-124
Thermal vacuum to acceptance levels specified in SLB-124
Prior to second delivery:
Calibration of the instrument (procedure TBA)


Japan: After first delivery:
Integration and check out of interfaces
Vibration to acceptance levels specified in SLB-124
Acoustic Tests to acceptance levels specified in SLB-124
Low level shock as specified in SLB-124
Thermal vacuum to acceptance levels specified in SLB-124
After second delivery:
Integration with spacecraft and full systems check







Test/Model
PM
MTM/TTM
FM
Electrical interface
Yes

Yes
Software interface
Yes

Yes
EMC


Yes
Quasi-static load test

Yes

Acoustic test

Yes
Yes
Random vibration test

Yes
Yes
Low frequency shock test

Yes
Yes
Pyrotechnic shock test

Yes

Thermal balance

Yes

Thermal cycle

Yes
Yes
Thermal soak

Yes